Future Design Newsletter

JULY 2002
VOLUME 2 - ISSUE 2


On June 4th, Future Design sponsored and hosted a Technical Symposium at our new facilities in Mississauga, Canada. Our theme of "Welcome To The Future" opened the door to the topics of our team of guest speakers who covered a wide range of subject matter relative to the blown film industry and bubble management tactics.


Our guests came from all over North America including New York, Texas, Ohio, Connecticut, Massachusetts, Alberta, British Columbia, Quebec and Ontario. We were also very pleased to have our Future Design Inc. representative from Germany with us as a guest speaker on this day.

Everyone In The Air Ring

We began early in the morning with a tour of our new building, a demonstration of our laboratory blown film system running, and a glance at an assortment of our equipment, including a Saturn VII air ring manufactured by Future Design to retrofit an 80-inch die diameter. We also displayed our Saturn Nano air ring to retrofit a 1-inch die diameter, mounted on a frame with our patented Bubble Glide film tracking system, a complete Corona Treatment Station and a team of Saturn air rings.

The speeches began at 10:00 AM with Lyle Hoegy, VP Sales & Marketing for Future Design opening the floor for the guest speakers. Speakers appeared in this order:


Robert D. Krycki, President, Future Design Inc.
Topic: Saturn GENIE Automatic Adjustable Air Ring

Tom Butler, Extrusion Consultant, Dow Chemical Company
Topic: Blown Film Process Variables
Simon Dominey, Business Manager, Crompton Davis Standard Corporation (Killion Specialty Systems)
Topic: Special Requirements for Laboratory Blown Film Equipment (How It Differs From Production Equipment)
David Nunes, President, Hosokawa Alpine American
Topic: Alpine Packaging Film Applications
James Cara, Sales Manager, OMYA Inc.
Topic: Benefits of CaCO3 in Blown Film
T.C. (Craig) Erderly, Staff Development Engineer, Exxon/Mobil Chemical Company
Topic: Blown Film Process Enhancement for Metallocenes
Dale A. Vedder, Research Specialist, Equistar Chemicals Corporation
Topic: Bridging The Modulus Gap for PE Blown Films
Paul Waller, Plastics Engineer, Plastics Touchpoint Group
Topic: Dancing With Bubbles (Troubleshooting Bubble Instability)
John Vlachopoulos, Professor & Director, McMaster University
Topic: Aerodynamics of Air Rings
Michael Böge, Sales Manager, Kdesign GmbH
Topic: VarioCOOL Auto Gauge Control System
Jim Winning, General Manager, Future Design Inc.
Topic: Technical Service For The Blown Film Industry
Robert Krycki, President, Future Design Inc.
Topic: The Blown Film Industry and the Future

Highlights for the day included Future Design being awarded honors by the Brampton Board of Trade for our relocation, and major announcements which were made in regards to new ventures for Future Design Inc. including the following:
Future Design announces exclusive representation for Killion laboratory and narrow web extrusion systems in Canada for Crompton Davis Standard Corporation.

Future Design announces a new venture with major US resin compounder to supply Calcium Carbonate masterbatches to Canadian film manufacturers under the name "Saturn Polymers Inc."


WELCOME TO THE FUTURE
TECHNICAL SYMPOSIUM
JUNE 4TH, 2002



Speaker: Robert D. Krycki
Title: President
Company: Future Design Inc.
Topic: Saturn Genie
Automated Air Rings

Stephanie Young
Accounting Department
Future Design Inc.



Future Design Inc.
"Welcome To The Future"
Symposium 2002
Attendance of 82 Guests


Speaker: Dale A. Vedder
Title: Research Specialist
Company: Equistar
Chemicals, LP
Topic: Bridging the Modulus
Gap for PE Blown Films

Speaker: Tom Butler
Title: Extrusion Consultant
Company: Dow Chemical Company
Topic: Blown Film
Process Variables

Speaker: Simon Dominey
Title: Business Manager
Company: Crompton Davis-
Standard Corporation (Killion)
Topic: Laboratory Blown Film Equipment

Speaker: Jim Cara
Title: Sales Manager
Company: OMYA Inc.
Topic: Benefits of CaCO3 in Blown Film

Speaker: Jim Winning
Title: General Manager
Company: Future Design Inc.
Topic: Technical Service for the Blown Film Industry

Speaker: Paul Waller
Company: Plastics Engineer
Plastics Touchpoint Group
Topic: Dancing With Bubbles (Bubble Instability)

Speaker: Michael Boge
Title: Sales Manager
Company: K design GmbH
Topic: VARIOcool Auto Gauge Control System


Speaker: Craig Erderly
Title: Development Engineer
Company: Exxon/Mobil Chemical Company
Topic: Blown Film Process Enhancement m-LLDPE

Speaker: David J. Nunes
Title: President
Company: Hosokawa Alpine American
Topic: Alpine Packaging Film Applications

Guests gathered for a
demonstration of Future
Design's laboratory line
running Calcium Carbonate resin


Speaker: John Vlachopoulos
Title: Professor & Director
McMaster University
(CAPPA-D)
Topic: Aerodynamics of Air Rings

Sandi Holgate
Company: Future Design Inc.
Title: Corona Treater Sales Representative
Post-Symposium at the Toronto Blue Jays Game


Message From Our President

Robert D. Krycki & Carol Allison

Robert D. Krycki & Carol Allison
Future Design Inc.

I am pleased to report the success of the Symposium hosted by Future Design at our new facilities in Mississauga (Toronto) Canada this month. Contributing to that success were eight of the most informative people in the blown film industry who talked about the past, present and the future of our industry. Attendance boasted 54 companies and 82 guests for this one-day technical seminar. The comments from all who attended were most favourable which leads Future Design to consider more conferences for the future in other parts of the United States and Canada. New blown film speakers will be added to our guest list. We are currently coordinating this venture and if you might consider attending another symposium central to you, please contact Brandy Appleby at (905)361-9978 ext. 32.

The new Saturn GENIE Automated Air Ring System is now being beta tested and we will keep you updated with the latest results. We are continuing to speak with customers about how this will improve their bottom line as a tool to obtain repeatable settings, recipe retreival, programmable setups and film perfection.

Future Design is also pleased to let the world know we have now added to our patent list, the Saturn Chamber Design. This unique design has proven to be the foundation for the Saturn Air Ring Rebuilding Program (SHARRP), It is the only program in the world where you can trade in your older Saturn air ring for the newest design. We look forward to the future and to our new exclusive representation to provide Killion laboratory and narrow web systems in Canada for Crompton Davis Standard Corporation. Also the new establishment of "Saturn Polymers Inc." a division of Future Design Inc. providing Calcium Carbonate masterbatch to film manufacturers in Canada. We look forward to working with you in the future to supply all your needs.

"Welcome to the Future!"
Robert Krycki - President / CEO


Design Patent Granted For Saturn Air Ring

Future Design has been granted, by the United States Patent and Trademark Office, a design patent for our Saturn air ring chamber. This design is implemented on all models of Saturn air rings to retrofit annular dies up 44 inches (1,118mm) in diameter. This patent encompasses the streamlined bottom entry ports unique to the Saturn air ring.

The aerodynamic design, in combination with Future Design's air distribution manifolds constructed from rigid ABS, ensures uniform distribution of low-pressure air around the extrudate. This feature delivers uniform air so that blown film extrusion systems can produce flexible, flat and uniform substrates to the packaging industry. The same patented design is used in LDPE film extrusion, HMW-HDPE film extrusion, foamed polyethylene, foamed polystyrene and flexible PVC blown film applications. (Since 1978)


Our next issue of the newsletter will be published electronically.
If you would like to receive our next issue via email, please contact Future Design at: futurecan@saturn2.com

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